Tools/routertable/induction: Difference between revisions

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<big> [[Tools/routertable|Triton Compact Precision Plunge Router]] 1010W / 1-1⁄2hp Induction</big>
 
[[File:Router.png|thumb|400px400 px|Router Parts]]
 
{{inductioninfo}}
 
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|-
| Capabilities ||
* The router table is used to putshape featuresedges, into the edgescreate ofgrooves (mostly)and timbercutouts, it can be used with most woods and some plastics but not with metals.
* It has a variety of accessories to aideaid you in positioning work and making more complex features
* It is not intended to remove large amounts of material but with care it can be used to cut material to complex shapes
* It can be used with templates/jigs to produce complex cut-outs including ones where a central entry point is needed so other tools are not suitable
* For large cuts in heavy materials then consider the [[Tools/bandsaw|Bandsaw]] or [[Tools/tablesaw|Table Saw]] instead
||
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* The work is moved slowly against the bit, cutting a linear shape into the edge of the work.
* The depth of cut can be accurately set and using the fence a straight line can be accurately followed
* Using "follower" bits (ones with bearings) a template/jig can be followed to make curved edgecomplex shapes
||
Basics of how the router works
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*Most softwoods and hardwoods, beware of plywood as it cuts inconsistently and can get snagged
*Plywood and MDF will dull cutters faster regular timber, they can be used, but check cutters afterwards
*Some thermoset plastics, makebut do tests, and be prepared to chip a melted mess off of the cutter if it goes wrong.
*No Metals at all, not even thin aluminium or diebond, they can become lethal projectiles.
|| What stuff can be used on this machine
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*Keep hands away from the rotating bit! Pay attention to where your hands are in relation to the bit when feeding material, use push-sticks and the combs if needed. Remember that the router has been known to fling work away from the cutter or cause it to break so consider how you're pushing on the work and where your hands will wind up if the work suddenly moves or breaks.
*Never start the router while the cutter is touching the work piece
*The cutter must always approach from the side of the work piece, never the center as it's likely to catch and get flung around. If you need to start in the center then consider if you can drill a hole for the bit to start itin. If not then it may be possible to approach the job by using the hand-held router in plunge mode instead.
*Do not handle cutters immediately after use - they become very hot
*Only use router cutters designed for woodwork, suitable for use between 8,000 and 20,000rpm
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General safety precautions to avoid the more obvious hazards
|-
| Setting Up the machine ||
'''Powering On'''
*There are 3 places that the electrical supply to the router can be switched from
#The wall socket - This is your main safety method, unplug when adjusting!
#The push switch on the front of the table - This is the main way to control the router in normal use
#The red switch on the router it's self - This is only for changing bits
 
'''Types of cutting bit'''[[File:LabeledRouterBack.jpg|thumb|200px|]]
| Set Up ||
* Edge Cutters - are for creating decorative profilesorprofiles or join rebates, they often have ball bearings at the end so there isn'tmay not be a need for a fence guide.
FITTING A COLLET AND ROUTER BIT
* Groove Cutters - create channels starting at edges and don't generally use guide bearings so the fence will be needed
#Ensure the power switch is OFF and the router disconnected from mains
||* for images and explanation of each bit a good website https://www.rockler.com/router-bit-basics-common-types-router-bit
#Ensure the retracting shutter is locked closed (3), it will cause the router to jam if during this procedure if it isn't and it quite difficult to release
 
'''Fitting a collet and router bit'''
#Ensure the power switch is OFF and the router is disconnected from the mains
#Ensure the retracting shutter is lockedfully closed (3), it will cause the router to jam if during this procedure if it isn't and it quite difficult to release once jammed. The cover can only be closed when the switch is in the off position.
#Check the depth stop lock knob (11) is fully retracted and release the Plunge Lock Lever (7)
#Plunge the router to its maximum depth (raise the spindle all the way) using the micro winder (8) and engage the plunge lock lever (7) [[File:LabeledRouterFront.jpg|center|thumb|200px|]]
#Rotate the spindle (careful not to cut yourself on the bit) to engage the spindle lock
#Remove the green circle and use the spanner to loosen and remove the collet (5)
#Use the spanner to loosen and remove the router head and collet (5) you have to untighten twice to undo [[File:RouterTop.png|center|thumb|200px|]]
#Check that the collet in the router head is suitably sized for the new bit and change if needed. Be especially careful not to confuse 1/4"(6.35mm) with 6mm collets, or 1/2"(12.7mm) with 12mm collets.
#Insert the new router bit into the collet (5) with a small gap from the painted section make sure it's not too far out as this will make it unstable, then use the spanner to tighten the collet (5) so that it holds the bit firmly [[File:RouterBitPlacement.jpg|center|thumb]]
#Disengage the plunge lock lever (7). Thisand lower the spindle a bit, this will release the collet lock and the retracting switch cover (3)
#Check once again that power is off and turn on switch(3) which is on the router
#Adjust the height as desired with the micro winder (8) and lock in place with plunge lock lever (7)
<br>
'''Choosing a speed'''
SPEED
#Use the highest speed which does not result in burn marks
#Generally, higher speeds are used for timber and MDF, lower speeds for synthetic materials
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|-
| 1 || 8,000 || Use only if burning
 
|}
|| [[File:LabeledRouterBack.jpg|thumb|200px|]][[File:LabeledRouterFront.jpg|thumb|200px|]][[File:RouterTop.png|thumb|200px|]][[File:RouterBitPlacement.jpg|thumb]]
|-
 
| Power On ||
#Plug in, switch on at Plug Socket
#Open router retractable switch cover and turn on
#Turn on Table Switch
||
|-
| Setting up for your cut ||
 
* Use the micro-winder to set up the depth of cut you're after
| Edge Cutters and Groove Cutters ||
** If you can't get to the proper depth within the adjustment range of the winder, then you may have to re-position the bit in the collet
Edge Cutters - are for creating decorative profilesor join rebates, they often have ball bearings at the end so there isn't a need for a fence guide.
** Tighten the locking lever once you have your desired height
Groove Cutters - create channels starting at edges
* If you're going to be using the fence
|| for images and explanation of each bit a good website https://www.rockler.com/router-bit-basics-common-types-router-bit
** Set it to the correct distance, remember it doesn't have to be parallel to the table, only at the correct perpendicular distance
** Lock it in place
** Consider if you want to use the combs to hold work against the fence for your cut, they can be especially helpful for small or thin work, or if you're expecting to have to perform the same operation on a lot of work pieces. If you do decide they'll be useful then then now is the time to fit them.
* If you're using a template to guide the cut
** Ensure the template is securely fixed to the work
** Check that the guide bearing of the bit will engage with the template
** Plan out how you're going to move the work against the cutter to ensure it's always moving in the proper direction.
* Check the area around you. You're going to have to move the work into and out of the cutting zone, plan how you're going to do this. Make sure the areas to both sides of the router table and clear and nothing is going to get in the way of your work.
* Plan how you're going to handle your workpiece. Think about how you'll position your self and what moves you're going to have to make. If the work is large consider if asking another person to help you handle it will make things safer.
|| How to get the results you want
|-
| Making your cut ||
 
#Plug in, switch on at Plug Socket
| Trouble Shooting ||
#Open router retractable switch cover and turn on if it isn't already
If the retracting Switch cover (3) will not close:
#Check your PPE is properly fitted
#Release Plunge Lock lever (7)
#Turn on the dust extraction
#Lower the spindle with the micro adjuster (8)
#Workpiece should not be near the cutter when starting
#Turn on Table Switch and the router will start
#Bring your work up to the cutter
#Move your work against the cutter smoothly
##Very little force will be needed if you're doing this properly
##Listen to the sound of the machine, you'll be able to tell if you're overloading it as you'll hear it slow down
##Be especially careful with plywood, or wood with knots or defects
#Move your work away from the cutter
#Turn off the table switch
#Turn off the dust extraction
#Wait for the spindle to come to a complete stop before moving your work near it or removing your PPE
||
Executing a cut safely and getting a good finish
|-
 
| Cleaning Up Afterwards ||
#Remove all material from the table area and router
#Check the extractor to make sure it's not full and empty it if it is
#Examine the router bit and check if it's still sharp, if it's blunt then buy a new one and submit the receipt or let the maintainers know so it can be re-sharpened
#Use a portable vacuum to clean the router table and the area around the cutting bit
#Sweep up the area around the router table. The dust extractor should have caught most of it but some will escape
|| Leave the saw cleaner than you found it, cleanliness is a safety issue when working around others.
|-
 
| Manual Link ||
https://www.whiteint.com.au/documents/Manuals%5C801219_500.pdf
||
|-
 
| Trouble Shooting ||
If the retracting Switch cover (3) will not close:
#Release Plunge Lock lever (7)
#Lower the spindle with the micro adjusterwinder (8)
If you're getting a rough surface finish
#Don't push so hard
#Adjust speed
#Bad timber, some timber just can't be cut nicely, plywood especially
#Blunt cutter bits will give a poor finish
||
|-
|}
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