Tools/mig/induction: Difference between revisions

imported>Stever
(→‎Update session for conversion from Clarke 150A unit to ESAB EMP235ic: Conversion course no longer available, it's been long enough)
imported>Stever
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* Arc-eye hazard to you and people around you
** Using an auto-darkening welding mask
** Checking masks with a strong light source
** Suitable settings on mask (9-11, 12 maybe - start at 10 and adjust)
** Shouting "Eyes" if there are other people around
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* Clean up weld area - be aware of burning paint
* Clean area for earth clamp
* BevelingBevelling edges to form a path for the bead on butt joints
** No bevel on thin materials
** Regular 2/3rds bevel most of the time
** BevelingBevelling from both sides for very thick
** Multipass and double sided welding are options
|| Proper preparation is necessary for good welds, cover bevel patterns for other weld types later
|-
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** Resting your other hand on something to use as a guide
* How the pool forms (Only cover dip transfer)
* The pool wants to move, you need to just keep pace with it
* Taking the pool "for a walk"
* Keeping the wire aimed at the nose of the pool
** Further towards the tip of the pool = fast move, thinner bead, less penetration
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* Arc won't strike - Ground clamp not connected
* Weld moves around erratically - too much gas or influence from holding magnets
|| RecognizingRecognising faults and knowing how to fix them
|-
| PracticingPractising a steady bead || Inductee practices laying down a straight and steady, well-fused bead on flat stock till competent || Getting the basics right
|-
| Butt joints ||
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** Flap discs will tidy up welds that are good to start with
** Grinding discs will remove messy welds quickly
* Shutting off the gas before un-hooking the couplings
* WhenWant you'refor donewelder fans to stop then shut off the power to the welder and putting the leads away
* Sweeping up and putting everything back where it belongs
* Working out your total weld length and paying for it
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| Final thoughts ||
* This has only been an extremely brief over-view of MIG welding
* Do not expect your joints to be structurally sound or pretty until you have practicedpractised
* The sMIG feature is providing you a LOT of help on this welder, if you switch to a welder without sMIG you may find things a lot harder
* If you want to weld aluminium or magnesium alloys, Stainless Steel, Brazing or other techniques then you can look at [[Tools/TIG/induction#level2|TIG level 2]] or [[tools/mig/induction#level2|MIG level-2]] inductions although it's not compulsory to do level-2 inductions if you've already done the relevant level-1 inductions and if you think you can manage these techniques without further help
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|| Closing comments
|}
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