Tools/metallathe/induction: Difference between revisions

imported>Stever
imported>Stever
Line 577:
*** Checking the workpeice hardness using the ultrasonic tester
*** Hard material turning is normally done without coolant
*** Swarf will come off HOT, depending on circumstances maybe up to red-hot
*** Rigidity of set-up it vital, pay special attention to stick-out and tool position relative to the slides
**** Lock any slides you're not using
*** Examine the toolholder carefully when fitting a hard-turning insert, all parts must be in excellent condition or be replaced.
*** Hard turning requires relatively high spindle powers, be sure not to overload and stall the lathe
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**** Breaking a chip is unlikely, expect birds-nesting
**** Depths of cut and feed rates should be low, ideally <0.1mm
**** Surface speeds around 50-10075 m/min, the harder the material the slower the cut but go as fast as possible for any given job, CNC machines can run faster than this but our set-up won't allow it.
*** Diamond tooling exists for use in hard non-ferrous materials and highly abrasive materials
**** Diamond tooling comes in PolyCrystaline Diamond (PCD) which is very expensive - more so than CBN, and MonoCrystaline Diamond (MCD) which is eye-wateringly expensive.
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